High performance engines (such as turbocharged, high-speed self-priming, hybrid systems, etc.) require much more oil than ordinary household cars, and fully synthetic oil is the only lubrication solution that can meet their extreme working conditions. As an engineer, I analyze its necessity from the perspectives of materials science, thermodynamics, and tribology
1、 Molecular level protection under high temperature and high pressure (core requirements for turbocharging/high speed)
The lifeline of a turbocharger
PAO+ester mixed oil oxidation starting temperature ≥ 230 ℃
Add boron based anti-wear agents (such as Lubrizol 9675) to maintain a lubricating film at 300 ℃
Molecular chain breakage of base oil (carbonization risk increased by 300%)
Formation of hard carbon deposits (causing the turbine shaft to jam)
The temperature of turbine bearings can reach 280-320 ℃ (gasoline engine)/400 ℃+(diesel engine), and mineral oil at this temperature:
Fully synthetic oil solution:
High speed shearing challenge
The viscosity index improver for mineral oil fails within 30 hours (ASTM D6278 test)
The star shaped polymer structure of fully synthetic oil has a 4-fold increase in shear resistance
When the speed is greater than 7000rpm, the oil can withstand a shear rate of 10 ^ 6/s (only 10 ^ 5/s for household cars):
2、 Extreme pressure lubrication technology (exclusive issue for direct injection/hybrid systems)
working condition
Mineral oil defects
Total synthesis scheme
Direct injection of high-pressure fuel into the cylinder leads to oil film rupture and polar ester oil adsorption on metal surfaces due to fuel dilution
Frequent start stop of hybrid motor, low-temperature sludge blocking oil passage GTL base oil+polyether cleaner
Intense driving on the track, sudden rise in oil temperature causing viscosity collapse, nano tungsten disulfide (WS ₂) reinforcement film
Laboratory data: The wear of connecting rod bearings of Porsche 911 GT3 using ester fully synthetic oil was reduced by 82% compared to mineral oil in the New York North track test (SAE 2022-01-0653)
3、 Material Compatibility Revolution (Invisible Threshold for Contemporary High Performance Engines)
Low ash formula (National VI B/Euro 7 emission requirements)
Traditional ZDDP anti-wear agents with ash content ≥ 1.0% will block GPF (particle trap)
Fully synthetic oil adopts organic molybdenum/borate composite technology, with ash content ≤ 0.8%
Insulation requirements for hybrid systems
Toyota THS-II motor requires oil resistivity ≥ 10 ^ 9 Ω· m
Mineral oil contains conductive impurities, while PAO base oil is naturally insulated